Melting Furnace Machine | High-Efficiency Metal Smelting | KWM Machinery
Precision Melting Furnace Machines for Industrial Foundries
KWM Machinery’s Melting Furnace Machine delivers energy-efficient metal smelting for steel, aluminum, copper alloys, and superalloys, achieving melt rates up to 12 tons/hour with ±5°C temperature control. Our systems comply with ISO 13579 thermal efficiency standards, reducing energy costs by 35% compared to conventional crucible furnaces.
Key Features
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Advanced Heating Technology
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Induction Melting: 1-20kHz frequency range for precise alloy control
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Tilt Pouring System: 95% metal yield with slag separation
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Capacity: 500kg to 50T batches
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Energy Optimization
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Power Factor ≥0.92 (IGBT inverter technology)
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Waste heat recovery for preheating feedstock
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Smart Operation
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AI-driven melt cycle optimization
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Real-time composition analysis via OES integration
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Melting Furnace Machine Technical Advantages
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Material Versatility:
∙ Carbon steel (AISI 1045) | Nickel alloys (Inconel 718) | Titanium (Grade 5) -
Emission Control:
∙ NOx <50mg/Nm³ | Particulate filtration efficiency 99.8% -
Safety Systems:
∙ Leak-proof crucible design | Emergency argon purge
| Rated Capacity (t) | Rated Power (KW) | Input Voltage (V) | Input Current (A) | DC Voltage (V) | DC Current (A) | IF Voltage (V) | IF Frequency (HZ) |
| 0.1 | 100 |
3 Phases 380V |
160 | 500 | 200 |
2200 |
100-1000 |
| 0.25 | 200 | 352 | 400 | ||||
| 0.5 | 400 | 650 | 800 | ||||
| 0.75 | 500 | 816 | 1000 | ||||
| 1 | 800 |
3 Phases 660V
|
730 |
890 |
900 |
3000 |
|
| 1.5 | 1200 | 1100 | 1350 | ||||
| 2 | 1500 |
6 Phases 750V |
612 |
1000 |
1500 |
3500 |
|
| 3 | 2000 | 816 | 2000 | ||||
| 5 | 3500 | 1428 | 3500 | ||||
| 8 | 5000 | 2040 | 5000 | ||||
| … | |||||||
Melting Furnace Machine Applications
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Automotive: Engine block castings (SAE J431)
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Aerospace: Turbine blade superalloy melting (AMS 5383)
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Recycling: Scrap aluminum refining (EN 1706)
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Jewelry: Precious metal smelting (99.99% purity)
Why Choose KWM Machinery?
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CE & ISO 14001 Certified melting solutions
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18+ years expertise in induction furnace engineering
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Customized twin-chamber furnace configurations
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Global spare parts network (48hr emergency dispatch)
FAQ
Q: What’s the minimum power requirement?
A: 500kW for 1T capacity, scalable to 10MW for 50T systems.
Q: Can you handle refractory metal melting?
A: Yes – our vacuum melting furnaces process tungsten/molybdenum up to 2,200°C.
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